Bemci

  • 9347530765 / 9347530760
  • bemci@bemci.in , bemci_sponge@hotmail.com
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BEMCI INDUSTRIES PVT LTD BRINGING LIFE TO MACHINES SINCE 1983

BEMCI

About Us

We are Private Ltd Company with more than three decades of experience in manufacture and Installation of Highly vital and Criticle equipments for Sponge Iron, Mining, Cement and Chemical industries. We have manufactured and installed equipment to said Industries all over India and Abroad. Our expertise lies in Fabrication of equipment like Electrical Slip Rings, Wet Scrappers, Coal Injectors, Winding Engines, Skips Cages etc. which are equipment which require highly precise manufacturing practices. Its our priority to provide top quality services to Industries.

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Easy Payment

A small river named Duden flows by their place and supplies it with the necessary regelialia. It is a paradise

Easy Payment

A small river named Duden flows by their place and supplies it with the necessary regelialia. It is a paradise

Our

MANUFACTURING RANGE

Sponge Iron

  • 1) ELECTRICAL SLIP RING
  • 2) WET SCRAPPER
  • 3) COAL INJECTOR
  • 4) D.P VALVE
  • 5) D.P FLAPS
  • 6) SLIDE GATES
  • 7) BUTTERFLY DAMPERS

Mining

  • 1) WINDER
  • 2) HEAD GEARS
  • 3) WINCHES
  • 4) SHAFT PIN
  • 5) SECONDARY BRAKES
  • 6) LOCO WHEELS, BANDY WHEELS
  • 7) TIPPING WAGONS, CAGE , CATCHERS
  • 8) PIT BOTTAM BUFFERS

Other Equiments

  • 1) MIXING TANKS
  • 2) STORAGE TANKS
  • 3) ROTARY AIRLOCKS
  • 4) DISCHARGE GATE
  • 5) BAG FILTER
  • 6) CLINKER DISCHARGE GATES

BEMCI

Why Choose Us

The major reason to choose us is our priority and approach to maintain high quality manufacturing standards and no compromise attitude in terms of using the best quality raw materials and most important is our highly experienced work force with more than three decades of experience. All that matters is experience required to deliver the Best product to enable trouble free functioning of the equipments.

 

Our

Products

  • Electrical slip rings

    Product

    The Electrical Slip Rings are an very critical part of an Sponge Iron Plant and are made from Pure Electrolyte Copper. An minimum purity of 99.96% is maintained in the Rings, The Electrical Slip Rings consists of 4 to 17 Rings depending upon the application. The main purpose of the Rings is to provide uninterrupted power to the shell Air fans mounted on the DRI kiln and Carbon Brush Holders & Floating Trolley are fixed on the platform below the DRI kiln. The Power is provided externally to the carbon brush holders which is transfer the power to the Electrolyte Rings. The power is then supplied to the fans by through the cables. The Carbon Brush Holders are made with Brass and Carbon Brushes contain 80% copper & 20% carbon.

  • WET SCRAPPER CONVEYOR

    Product

    The Wet Scrapper Conveyors are large Boat Shaped Equipment used to Convey out Slag/ ash etc. flowing out from the back flow chute of the kiln. These are located below DSC (Dust settling chambers) and GCT (Gas Cooling Towers). The Wet Scrapper are filled with water which help in cooling down the hot ash/ slag and the chain conveying system in side Wet scarper Conveys it safely. The bottom of the Wet Scrapper is lined with 25 mm Thk CAST BASALT Tiles which increases the longevity of the Out Casing. The Conveying Chain is forged from Manganese Steel (20MNcr5). The Wet Scrappers are Motorised and speed is reduced and Final Chain Speed determined depending upon the Capacity of the Wet scrapper. The Wet Scrapper also consists of safety devices like Shear Pin and Zero Speed Switches Which Ensures that the wet Scrapper does not get damaged in the event of Excess Slag/ Ash getting into the system. If excess Slag/ Ash entering the Wet Scrapper due to blast in the Back Flow chute then Safety devices make sure that the motor stops

  • COAL INJECTORS

    Product

    As the Name suggest the Coal Injectors are used to Inject Coal into the Kiln. These are Motorized and the Capacity vary from 3 TPH to 40 TPH depending upon the capacity of the Plant. The casing of the Coal Injectors is mainly Mild Steel, but the inside is lined with 20mm thk C-45 Plate. It also consists of Rotor made with Stainless Steel 12 mm Thk. Plate. The Coal Injected by compressed Air that flows into the Coal Injector through seamless Pipe.

  • DOUBLE PENDULUM VALVES

    Product

    The Double Pendulum Valves or D.P Valves are motorized Cam operated material Handling Equipment. The Capacity of D.P Valves range from 1 TPH to 70 TPH depending upon the production Capacity of the Sponge Iron Plant. These Valves are Installed at Both Kiln Inlet and at Cooler Outlet. The D.P Valves at Kiln Inlet control the flow of Raw Material into the Kiln intermittently. The inside of these Valves are completely lined with 316 Grade stainless Steel to protect the D.P Valve from damage due to the High Heat generated in the Kiln. The top and Bottom Flaps which open and closed alternatively are lined with Hardened Plate like Tiscrol, Sail Hard etc., to protect the Flaps from abrasion. The D.P Valves at Out Let control the flow of finished product on to the conveyor belt. These D.P Valves are Air tight and stop false air entering the cooler System. If false air enters then the quantity of finished product is effected.

  • DOUBLE PENDULUM FLAPS

    Product

    The Double Pendulum flaps or D.P.Flaps are also Motorized CAM Operated Material Handling systems. These are located at Kilns Back Flow Chute to regulate/Collect Dust fines. The D.P.Flaps are all made from Mild Steel and the Flaps are made from stainless Steel 304 Grade Plate. The Capacity Range from 1 TPH to 5 TPH.

  • WINDERS

    Product

    Winders or Winding Engines are primarily used lower Men and Material from surface to lower levels in all Under Ground Mines. There are two kinds of Winders Single Drum and Double Drum. The manufacture of Winders is an Highly Specialized job and requires lot of safety features, specially when the Winder is being manufactured for Man Winding. The capacity and size of the Winders differ as per the Depth of the Shaft. The speed of Wind will be determined as per the customer requirement. The Winding Engines also used bring out ore through skips. The capacity of the skip and that of its winding engine depends upon the Customer Requirement.

  • BUTTERFLY DAMPERS

    Product

    Butter Fly Dampers are small light weight equipment that are used to regulate and control the flow of Air.

  • SLIDE GATES

    Product

    These are two types of Side Gates, Pneumatic and Manually operated Slide Gates. These Slide gates ensure the material is regulated by making sure right amount of the material comes out.

    Our

    Products

    • Electrical slip rings

      Product

      The Electrical Slip Rings are an very critical part of an Sponge Iron Plant and are made from Pure Electrolyte Copper. An minimum purity of 99.96% is maintained in the Rings, The Electrical Slip Rings consists of 4 to 17 Rings depending upon the application. The main purpose of the Rings is to provide uninterrupted power to the shell Air fans mounted on the DRI kiln and Carbon Brush Holders & Floating Trolley are fixed on the platform below the DRI kiln. The Power is provided externally to the carbon brush holders which is transfer the power to the Electrolyte Rings. The power is then supplied to the fans by through the cables. The Carbon Brush Holders are made with Brass and Carbon Brushes contain 80% copper & 20% carbon.

    • WET SCRAPPER CONVEYOR

      Product

      The Wet Scrapper Conveyors are large Boat Shaped Equipment used to Convey out Slag/ ash etc. flowing out from the back flow chute of the kiln. These are located below DSC (Dust settling chambers) and GCT (Gas Cooling Towers). The Wet Scrapper are filled with water which help in cooling down the hot ash/ slag and the chain conveying system in side Wet scarper Conveys it safely. The bottom of the Wet Scrapper is lined with 25 mm Thk CAST BASALT Tiles which increases the longevity of the Out Casing. The Conveying Chain is forged from Manganese Steel (20MNcr5). The Wet Scrappers are Motorised and speed is reduced and Final Chain Speed determined depending upon the Capacity of the Wet scrapper. The Wet Scrapper also consists of safety devices like Shear Pin and Zero Speed Switches Which Ensures that the wet Scrapper does not get damaged in the event of Excess Slag/ Ash getting into the system. If excess Slag/ Ash entering the Wet Scrapper due to blast in the Back Flow chute then Safety devices make sure that the motor stops

    • COAL INJECTORS

      Product

      As the Name suggest the Coal Injectors are used to Inject Coal into the Kiln. These are Motorized and the Capacity vary from 3 TPH to 40 TPH depending upon the capacity of the Plant. The casing of the Coal Injectors is mainly Mild Steel, but the inside is lined with 20mm thk C-45 Plate. It also consists of Rotor made with Stainless Steel 12 mm Thk. Plate. The Coal Injected by compressed Air that flows into the Coal Injector through seamless Pipe.

    • DOUBLE PENDULUM VALVES

      Product

      The Double Pendulum Valves or D.P Valves are motorized Cam operated material Handling Equipment. The Capacity of D.P Valves range from 1 TPH to 70 TPH depending upon the production Capacity of the Sponge Iron Plant. These Valves are Installed at Both Kiln Inlet and at Cooler Outlet. The D.P Valves at Kiln Inlet control the flow of Raw Material into the Kiln intermittently. The inside of these Valves are completely lined with 316 Grade stainless Steel to protect the D.P Valve from damage due to the High Heat generated in the Kiln. The top and Bottom Flaps which open and closed alternatively are lined with Hardened Plate like Tiscrol, Sail Hard etc., to protect the Flaps from abrasion. The D.P Valves at Out Let control the flow of finished product on to the conveyor belt. These D.P Valves are Air tight and stop false air entering the cooler System. If false air enters then the quantity of finished product is effected.

    • DOUBLE PENDULUM FLAPS

      Product

      The Double Pendulum flaps or D.P.Flaps are also Motorized CAM Operated Material Handling systems. These are located at Kilns Back Flow Chute to regulate/Collect Dust fines. The D.P.Flaps are all made from Mild Steel and the Flaps are made from stainless Steel 304 Grade Plate. The Capacity Range from 1 TPH to 5 TPH.

    • WINDERS

      Product

      Winders or Winding Engines are primarily used lower Men and Material from surface to lower levels in all Under Ground Mines. There are two kinds of Winders Single Drum and Double Drum. The manufacture of Winders is an Highly Specialized job and requires lot of safety features, specially when the Winder is being manufactured for Man Winding. The capacity and size of the Winders differ as per the Depth of the Shaft. The speed of Wind will be determined as per the customer requirement. The Winding Engines also used bring out ore through skips. The capacity of the skip and that of its winding engine depends upon the Customer Requirement.

    • BUTTERFLY DAMPERS

      Product

      Butter Fly Dampers are small light weight equipment that are used to regulate and control the flow of Air.

    • SLIDE GATES

      Product

      These are two types of Side Gates, Pneumatic and Manually operated Slide Gates. These Slide gates ensure the material is regulated by making sure right amount of the material comes out.

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